DTR Testing

DTR Testing
ETA Designed, Built, and operates this DTR

  • 580,000 lbf (2580 kN) maximum tension
  • +/- 105,000 lbf (467 kN) cyclic tension
  • 50,000 ft-lb (67.8 kN*m) maximum moment
  • 42.5 ft (12.95m) (Flange to Flange) sample length
  • Bolted design allows for future test modifications
  • 100-horsepower (75 kW) HPU
  • Data acquisition: Tension, Bend/Twist Angle, Bending Moment, Cycle Count, Length
DTR Reliability & Responsiveness

  • Previous two 1-million cycle tests have averaged 7.5 months per test
  • 3-hour drive from Houston
  • Dozens of local machine and fabrication companies for repairs
  • Dozens of local crane companies can have pipe sample out of rig in 2 days or less
ETA Recently Installed 200+ strain gauges on a flexible pipe

  • 95% of gauges installed on the outer tensile armor survived 1,000,000 cycles of fatigue testing
  • Custom NI software continuously logged 200+ strain gauges and 15 instruments to a single file
  • Humidity & temperature controlled lab promotes proper strain gauge bonding
High Pressure Bore Cooling System

  • Allows DTR to run at a high cycle rate without overheating pipe
  • 10,000 PSI (700bar) @ 3-7 GPM (11- 27 LPM) flow rate
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Average Million Cycle Test Duration of 7.5 Months

Average Million Cycle Test Duration of 7.5 Months

 Bolted Design Allows for Design Modifications

Bolted Design Allows for Design Modifications

Responsiveness & Readiness

Responsiveness & Readiness

Ultra-Reliable Instrumentation Installation

Ultra-Reliable Instrumentation Installation

High Pressure Cooling System

High Pressure Cooling System